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ZF grearbox original spare parts serves good

How to dessemble and repair the ZF 4WG200 gearbox and maintence it well 


ZF 4wg200 gearbox is the product of ZF, a German transmission system supplier. It adopts electro-hydraulic control and fixed shaft power shift gearbox.

The gears are the first four and the last three, and the supporting engine power is about 200kW. It is commonly used for 5-ton and 6-ton loaders.

Liugong wheel loader gearbox aseemble :


BS305

ZF 4WG158

ZF 4WG200

ZF 4WG250

ZF 4WG308


PART NUMBERDESCRIPTION
5228131SEAT
 Z3A00404400SEAT SUPPORT
W370000580BSHIFT LEVER
JB331426500PUMP P-TRANSMISSION
2W8002+CPUMP GP-WATER
W066600000GEAR PUMP
W066500000GEAR PUMP
W064100000GEAR PUMP CBGJ3125
W068000000BGEAR PUMP (97+83 CCW)
W057700100BSEAL KIT STEERING CYLINDER
W051500090SEAL KIT LIFTING CYLINDER
W051300100BSEAL KIT TILTING CYLINDER
W090900000AAMPLIFICATION STEERING GEA
PLC SIEMENS S7 200 6ES7 214-2AD23-OXBO
ItemN° Parts
Description
1W0306000096009 054 155CONTROL UNIT
2W0306000110501 313 375SOLENOID VALVE (BOSCH)
3
0501 313 375SOLENOID VALVE (CHINESE)
4W0306016100730 150 759THRUST WASHER
5W0306006900501 208 765GEAR PUMP
6W0306018700730 150 779THRUST WASHER
7W0306020100501 309 330OUTER CLUTCH DISC
8W0306000200899 005 051CONVERTER
9W0306020204644 308 329INNER CLUTCH DISC
10Seal Kit for complete Gear Box ZF

11W0306020604644 252 089SPUR GEAR  Z=56/22
12w0306023200501 309 329OUTER CLUTCH DISC
13W0306016500730 150 773THRUST WASHER
14
0730 150 777THRUST WASHER
15W0306016600750 119 100SET OF POLINES
16W0306001204466 351 081CAP
17W0306006004642 301 136BEARING COVER
18W0306017204642 308 555THRUST WASHER
19W0306017104645 351 094THRUST WASHER
20W0306010904644 303 389OUTOUT FLANGE
21W0306015100730 003 504SHIM S=1.0
22W0306015200730 003 505SHIM S=1.2
23W0306015300730 003 506SHIM S=1.4
24W0306015400730 003 507SHIM S=1.6
25W0306015600730 003 509SHIM S=2.0
26W0306028604644 306 558VALVE BLOCK
27W110014009
TEMP SENSOR
28W01420240
PRIMING PUMP S305A
29W0306006004642 301 136BEARING COVER
30W0306016404644 308 265THRUST WASHER
31W0306017300750 112 140SEALING RING
32W0306021500750 112 141SEALING RING
33W0306023604642 308 332INNER CLUTCH DISC


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